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Standard products

Compatherm®: Thermal Gap Filler

Discover advanced heat management with our dispensable thermal filler, tailored for easy integration in complex electronics and high-volume production.

Our Thermal gap filler enhances thermal conductivity and heat dissipation, ensuring device reliability and performance, making it ideal for a variety of applications.

Compatherm Paste product

Compatherm® Filler

Advanced Thermal Conductive Gap Filler for Heat Management

Our thermal gap filler is made using high-quality materials and developed to meet a growing need for reliable, cost-effective thermal solutions in high-tech industrial applications. Compatherm thermal filler is a liquid-dispensed thermal filler that can seamlessly conform to any arbitrary geometry and provide negligible component strain while being highly adaptable to high-volume production.

Advantages of Compatherm® Thermal Gap Filler

Optimal heat management

Combines thermal conductivity and low thermal resistance to ensure efficient heat dissipation, maintaining ideal operating temperatures for electronic components.

Adaptable application of thermal fillers

Features high conformability and minimal component stress, easily filling gaps of any shape at low pressure to facilitate perfect thermal contact without damaging sensitive parts.

Precision and efficiency

Offers precision tolerance compensation and supports seamless integration with automated dispensing systems, ensuring consistent thermal performance and efficient, large-scale application

Cost-effective for high volume

Provides an economical solution for high-volume applications, allowing for the cost-effective deployment of thermal gap fillers without compromising quality.

Customized thermal solutions

Delivers customizable solutions, tailored to meet unique thermal management challenges across a variety of applications, ensuring optimal fit and performance.

Compatherm Filler product

Matrix and downloads

Compatherm® 1P Filler material matrix

  Test standard Unit 9230 9263
Base matrix     Silicone 1-part  Silicone 1-part 
Thermally conductive filler     Ceramic  Ceramic
Color Visual   White  Pink
Cure time @25°C   h n/a  n/a 
Thermal Conductivity ISO 22007-2 mod W/(m-K) 3.70  6.00
Viscosity 10s-1 Pa·s 380.00  630.00 
Flowrate 3.2mm nozzle @ 90 PSI g/min 36  39
Density ASTM D792 g/cm3 3.23  3.3
Outgassing, TML ASTM E595 Modified % 0.1  0.1
Dielectric Breakdown Voltage ASTM D149 VAC/mm 8 000  6 000
Operating Temperature   ˚C 40 to +150˚C 40 to +150˚C
BLT (Bond Line Thickness)   mm  0.09 0.22 
Shelf life    months 6  

Compatherm® 1P Filler material matrix

  Test standard Unit 9290 9291 92100 92120
Base matrix     Silicone 1-part Silicone 1-part  Silicone 1-part  Silicone 1-part 
Thermally conductive filler     Ceramic Ceramic  Ceramic  Ceramic 
Color Visual   Purple Greyish Green  Purple Purple 
Cure time @25°C   h n/a  n/a  n/a  n/a
Thermal Conductivity ISO 22007-2 mod W/(m-K) 9 9.00  10.00  12.00 
Viscosity @ 10s-1 Plate-plate rheometer Pa·s 750 510.00  500.00  400.00 
Flow Rate 3.8mm nozzle @ 90 PSI g/min 30 30  30  30 
Density ASTM D792 g/cm3 3.1 2.95  3.03  3.10 
Outgassing, TML ASTM E595 Modified % 0.08 0.1  0.06  0.05 
Dielectric Breakdown Voltage ASTM D149 VAC/mm 6 000 6 000  6 000  > 10 000
Operating Temperature   ˚C 40 to +150˚C  40 to +150˚C  40 to +150˚C  40 to +150˚C 
BLT (Bond Line Thickness)   mm  0.25 0.17  0.25  0.25
Shelf life    months 6 6

Compatherm® 2P Filler material matrix

  Test standard Unit 9321 9323 9330  9344
Base matrix     Silicone 2-part Silicone 2-part Silicone 2-part Silicone 2-part
Thermally conductive filler     Ceramic  Ceramic  Ceramic Ceramic 
Color, part A Visual   White White White White
Color, part B   Visual    Yellow Yellow Blue Green/Pink
Pot life at 25°C   2 2 2 2.5
Cure time @25°C   h 18 8 24 12
Thermal Conductivity ISO 22007-2 mod W/(m·K) 2 2 3 4
Viscosity (mixed) Brookfield 10rpm Pa·s 380 250 276 300
Flowrate 2mm nozzle at 50 PS g/min 40 42 60 36
Hardness ASTM D2240 Shore 00 55 50 44 50
Density ASTM D792 g/cm3 2.9 2.05 2.84 3.1
Volume Resistivity ASTM D257 Ω∙cm  2.05x1013  7.41x1012  2.23x1012 2.16x1014
Dielectric Breakdown Voltage  ASTM D149  VAC/mm  7 000 9 900 10 000 8 000
Dielectric Constant at 1MHZ ASTM D150   16.92 4.53 6.2 8.31
Operating Temperature   ˚C -40 to +200˚C  -40 to +150˚C  -40 to +150˚C  -40 to +200˚C 
Outgassing, TML ASTM E595 Modified 0.14 0.1 0.39 0.1
Flammability  UL94 (file:E483565)          V-0 
BLT (Bond Line Thickness)   mm  0.095 0.11 0.08 0.25
Shelf life    months 9 6 6

Compatherm® 2P Filler material matrix

  Test standard Unit 9361 9370 9390
Base matrix     Silicone 2-part Silicone 2-part Silicone 2-part
Thermally conductive filler     Ceramic Aluminium Ceramic 
Color, part A Visual   White Grey White
Color, part B   Visual    Green Grey Blue
Pot life at 25°C   2 2.5 3
Cure time @25°C   h 15 24 16
Thermal Conductivity ISO 22007-2 mod W/(m·K) 6 7 9.3
Viscosity (mixed) 10s-1 Pa·s 240 233 270
Flowrate 2mm nozzle at 50 PS g/min 40 18 30
Hardness ASTM D2240 Shore 00 55 50 55
Density ASTM D792 g/cm3 3.15 2.34 2.95
Volume Resistivity ASTM D257 Ω∙cm  1.19x1011 3.83x1012 7.11x1010
Dielectric Breakdown Voltage  ASTM D149  VAC/mm  8 000  1 337  10 000
Dielectric Constant at 1MHZ ASTM D150   5.64 187 10
Operating Temperature   ˚C -40 to +200˚C  -40 to +150˚C  -40 to +150˚C 
Outgassing, TML ASTM E595 Modified 0.22 0.05 0.35
Flammability  UL94 (file:E483565)         
BLT (Bond Line Thickness)   mm  0.21 0.18 0.25
Shelf life    months 9 6 9

Compatherm® Potting material matrix

  Test standard Unit 9110
Base matrix     Silicone 2-part 
Thermally conductive filler     Ceramic 
Color, part A Visual   White 
Color, part B Visual    Pink
 Pot life at 25oC   h 1
Cure time @25°C   h 24
Thermal Conductivity ISO 22007-2 mod W/(m-K) 1
Viscosity (mixed) 10s-1 Pa·s A:15/B:15
Flow Rate 2mm nozzle @ 50 PSI g/min TBD
Hardness ASTM D2240 Shore 00 20
Density ASTM D792 g/cm3 1.77
Volume Resistivity ASTM D257  Ω∙cm  1.42x1013
Dielectric Breakdown Voltage  ASTM D149  VAC/mm 7 000
Dielectric Constant at 1MHZ ASTM D150   4.75
Operating Temperature   ˚C  -40 to +150˚C  
Outgassing, TML ASTM E595 Modified % 0.6
Flammability UL94 (file:E483565)    
BLT (Bond Line Thickness)   mm  0.11
Shelf life    months 8